Web Workers are an established browser technology for running Javascript tasks in a background thread. They're the gold standard for executing long-running, CPU-intensive tasks in the browser. At Flux.ai, we successfully harnessed Web Workers, paired with ImmerJS patches, to minimize data transfer and deliver an ultra-fast user experience. This post will take you through our journey of using Web Workers and ImmerJS for data replication in our web-based EDA tool.
Flux.ai, an innovative web-based EDA tool, needs to compute the layout of thousands of electronic components simultaneously for its unique PCB layouting system. This process must adhere to user-defined rules. Our initial prototype revealed that layouting could take several seconds, leading us to explore the capabilities of Web Workers to parallelize this process and unblock the UI.
At bottom, the web worker API is extremely simple. A single method, postMessage, sends data to a web woker, and the same postMessage method is used to send data back to the main thread. We use a popular abstraction layer on top of postMessage, Comlink, developed several years ago by Google, that makes it possible to call one of your functions in a web worker as if it existed in the main thread. Newer, better or similar abstractions may exist. We did learn in using Comlink that it can easily blow up your JavaScript bundle size.
The trouble with using a web worker in a pure RPC style is that you most likely have a lot of data to pass through postMessage which is as slow as JSON.stringify, as a rule of thumb. This was definitely true in our case. We calculated that it would take 100ms at our desired level of scale just to transfer the layouting data each way, eating into the benefit of a parallel web worker.
A potential solution to the data transfer problem could be using SharedArrayBuffer, recommended for use with web workers. However, SharedArrayBuffer "represents a generic raw binary data buffer" meaning that a) it is of fixed size and b) it does not accept JS objects, strings, or other typical application data. Our investigations led us to conclude that the performance benefits were offset by the encoding and decoding costs in SharedArrayBuffer. One hope for the future is a Stage 3 ECMAScript proposal for growable ArrayBuffers.
We decided instead to populate our web worker with all the data on initial load of a Flux document (while the user is already waiting) and update it with changes as they happened. An added benefit of this approach is that the functions designed to run inside the web worker can also be run in the main thread with the flip of a global variable. You might want to do this for Jest tests, for example, which do not support web workers by default.
We got our changes in document data from ImmerJS, something we were already using as part of Redux Toolkit. Immer is an extremely popular library that enables copy-on-write for built-in data types via a Proxy. A lesser-known feature of Immer is Patches. The function produceWithPatches will return a sequence of patches that represent the changes to the original input.
We made a function that wraps produceWithPatches and assigns the patches back into the document for use downstream.
With the patches in hand, we could then complete our data flow from main thread to web worker and back again. The main thread calls the worker functions from middleware after every global state change. In Flux, we use redux-observable middleware.

In the code, the relevant functions look like this, assuming you are using Comlink.
The result of our use of Web Workers and ImmerJS patches was a significant reduction in workload on every document change and the ability for users to continue interacting with the application during a large re-layout - a priceless benefit in our web-based EDA tool.
For extra speed in our web worker, we forked the Immer applyPatches function. The original version was too slow for our needs. So, we adapted applyPatches to skip the draft step and mutate the target object in-place, resulting in a 10X speedup.
In conclusion, Web Workers and ImmerJS have proven to be powerful tools for efficient data replication in Javascript, particularly in the context of our web-based EDA tool, Flux.ai. They offer a potent combination for handling complex, CPU-intensive tasks, and improving user experience through faster data transfer and processing.

Step-by-step guide to converting flat PDF schematics into editable PCB/EDA files using an AI-assisted schematic conversion workflow, with validation and export considerations for KiCad and Altium.

Practical RF layout guide for designing printed PCB trace antennas, covering antenna topology, stackup data, 50 Ω feed lines, solder mask expansion, keepouts, and common copper-placement mistakes.

A practical guide to reading BJT and MOSFET schematic symbols, including NPN, PNP, NMOS, and PMOS terminal conventions. Covers common symbol-reading mistakes, body diode variations, and verification steps to prevent PCB design and pin-mapping errors.

An overview of SMA connectors, including SMA vs. RP-SMA differences, common mounting styles, selection criteria, and PCB footprint/layout best practices. Covers key design considerations for RF launches, grounding, controlled impedance, and avoiding common assembly mistakes.

Explains what solder mask is, how PCB mask openings, clearances, expansion, dams, materials, colors, and via coverage affect PCB fabrication and assembly quality.

Compare ESP32 vs Arduino across performance, Wi-Fi, Bluetooth, memory, power consumption, and use cases. Learn the key differences to choose the right microcontroller for your next project.

Explains how RC low-pass filters attenuate high-frequency signals using a resistor and capacitor, with the cutoff frequency formula, component selection trade-offs, and PCB layout best practices.

Covers how reflow ovens solder SMT components through preheat, soak, reflow, and cooling stages, with common defects and how PCB layout decisions impact manufacturing yield.